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Ice's "on a budget" build thread

14678 Views 40 Replies 9 Participants Last post by  bzrollin
This may sound like a PH forum line, but "I never thought it would happen to me".
I've never really been one to do much modding...I did some exterior stuff on my Silverado, but never really got into performance mods or *ever* thought I would do so to a car that was still under warranty, but here goes...

I am deep in debt already and have to do this on a budget, so this will be a slow process. I am more inclined to start out with performance and handling mods and then move on to exterior/interior stuff. BTW, this is a DD; I have no plans to track, just looking to improve the ride/appearance over time.

Here is my initial list, subject to change:
Performance/handling
BLF CAI - on as of yesterday, see next post
GE8 manifold
BLF, ARK, or Remus Catback - still undecided, but defn want to do exhaust!
Basis or ARK downpipe
Basis rear sway
Strut tower brace
Lowering springs or coilovers - still debating this one
Lightweight 17's or 18's - just starting to even think about this

Interior
Clazzio seat covers
Back up mirror (although after driving a truck for 11 years, not sure I need this)

Exterior
Rear wing or spoiler (this car just begs for one)
CF hood, trim bits - just for the cool points, dunno, prolly be last
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1st mod: BLF CAI

The car only has 2233 miles on it, but I am already tearing into the engine bay!:blushing: Honestly, though, if it weren't for all the great info on this forum and the responsiveness of the vendors and the way they handle the group, I probably would have deferred this until much later. But with confidence I have dove in head first.

I decided to go with BLF for a couple reasons. One the dyno'd power output at 10whp. I had also considered the Takeda, but was a little jaded over the reports of rattling and such. From a design standpoint the BLF just resonated with me.

The install
This will be a verbal description until I have more time later to add a few pics...
First let me say, if you are just doing the SRI this is a piece of cake. The CAI, for me at least, was way more work than I anticipated. The instructions are very good with lots of helpful pics, but there is nothing in there about removing the lower bits, I think it is called the resonator. And since the instructions were based on a MT, there were no helpful hints on doing this with a CVT. I hope I can fill some of those gaps here.

After you take out the two 10mm screws and loosen the intake clamp you also have to remove this from that resonator below. There was nothing in the instructions about this. There is a rubber housing that fits over the plastic resonator below, with a little wiggling and pulling it will come right off.

Now came the fun part: how to get that resonator out? Again nothing in the instructions so for what it is worth here is how I did it. There are four bolts holding this guy in. One is on top and obvious. Another can be seen behind the battery. The other two are on the bottom and you will need to remove the plastic covering under the engine to get to the first one. The other one can be had by coming through the wheel well. If this sounds like a lot of fuss, it is, but you have to remove these bits to get the CAI in anyway, so its no extra work.

After getting these four bolts off you are faced with the task of pulling a grapefruit through the eye of a needle...getting that resonator out was fun. It won't come out through the top. The only way I could work it out was to pull it over in the direction of the wheel well. There is some wiring coming through there; if you pull this out of the way it will give you that extra 1/8 of an inch that you will need to get this thing out. Just keep working and it and it will come out. IMO, this was the hardest part of the install.

The other part where I struggle a little bit was getting the CAI piping installed. You have to do this from under the car. I don't have a lift, so I jacked up the driver side to give me some room (actually already did this to remove the resonator). I have a CVT and there are trans lines which make this a little more "interesting". It wasn't obvious to me where in relation to these lines I needed to start feeding the pipe, but after a few tries (and a some scuff marks) I figured it out. You really need to start feeding the pipe from the far left (driver's side) beyond the trans lines. If you look you will see there is much more space to work there any way and after you get the pipe up in there it will not be pinching the trans lines and will be completely clear of them. It's a little tight, some cuss words may be heard, just follow the instructions and it will go. One other tip, the instructions tell you to install the coupler and clamps before feeding the pipe. I decided to leave these off until I got the pipe in. If you leave everything untightened, it is a simple matter to install the coupler and clamps from above and it makes routing that pipe a bit easier.

Getting all those covers and fender well back on takes some time and fussing. I had to rotate the clamp on the filter to get everything to line up...again it is a tight fit in there.

Driving Impressions
I am really pleased with the product. After letting it idle for about 5 minutes (per instructions) I gently drove it out of the neighborhood and for about another 5 miles to let it warm up and get the ECU in tune with the new air flow. Then I started to open her up. Econ mode feels more like Normal. Normal has a bit of Sportish pull to it. But, man, the Sport mode! Very noticeable power in Sport mode. The butt dyno is very happy indeed! :grin: I also noticed a little bit more grunt coming from under the hood. Not loud by any standards, but I like the sound of it. All in all, despite the work involved, I am very pleased with the product and believe I made a good choice.

Pics coming soon!
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10
BLF CAI pics

Intake to resonator
As seen below the intake is connected to this plastic glob below.


Second resonator bolt behind the battery box
As seen here the bolt is loosened and the rubber grommet pulled out


The resonator
Here is the beast removed. I pulled all the rubber grommets off to make it easier to pull out. You can see here where all four bolts are located.


SRI pipe
Loosely fitted to ease installation. The vacuum hose gets fitted before tightening down.


View from below
Once it place it was easy to mount to the chassis. As noted before I had to pull the clamp around to make room for the fender well and coverings.


View from the top
You can see where the filter sits down behind the battery box


View from the fender well
As you can see, it is a tight fit!


Pipes fitted
Looking at it now, it is not a perfect fit, but close enough!


View relative to transmission lines
For you CVT owners, here you can see how this all fits relative to those lines. There's plenty of room once everything is in place. It's just a little tight in there trying to maneuver that pipe with the limited space.


Ready to go!
Everything buttoned down and ready for a test drive.


I hope this is helpful to someone else.
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Great addition to the Forum.. Look forward to what you got coming next.. :thumbup:
Great addition to the Forum.. Look forward to what you got coming next.. :thumbup:
Thanks Scotty. Just trying to give a little something back to the community.
Hmm, that Remus center exit exhaust/diffuser has me all lathered up at the moment. :eek:hyeah:
nice another SSM owner doing a build! i love the CAI. And i do agree it was a PITA for the lower part install, but i didnt remove my fender liners, just pulled the lower parts loose and maneuvered **** around. The OEM bracket on the rad support that the LONG bracket bolts too, i thought i was gona rip that flimsy piece right off trying to unbolt the resonator pieces!!

keep up the build!
nice another SSM owner doing a build! i love the CAI. And i do agree it was a PITA for the lower part install, but i didnt remove my fender liners, just pulled the lower parts loose and maneuvered **** around. The OEM bracket on the rad support that the LONG bracket bolts too, i thought i was gona rip that flimsy piece right off trying to unbolt the resonator pieces!!

keep up the build!
Wow, if you were able to get that thing out without removing the fender well, then you are my new hero! SSM rules!
I see you have the filter squished between the Rad support. It actually fits in the gap. If you check my build thread I posted a pic with my bumper off and how filter sits in it. Probably help with the pipe fitment as well.
Thanks James. I'll have to make that adjustment next chance I get. I didn't noticed the fitment was a little off until after I had everything put back.
Thanks for the write up! We'll add these pics to the instructions... Thanks :)
3


and how it looks when looking up from the ground. I ended up redoing it slightly and pushed the filter on the pipe a bit more, because i was barely hanging on in that pic.


this is with the bumper off to give you a better idea
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I really appreciate you going that extra mile and posting those here! I did meander through your build thread and found them yesterday evening, but it is good for others who might see them here as well. Everything at the moment is snug with no rattles, so I am content to leave it be until I have some time to go back in and that may be a few weeks with my crazy schedule. However, it does bug me that it's not quite sitting where it's supposed to be, so I will definitely fix it! I wished I'd had seen your photos before I started. Since I don't do this sort of thing very often it was really hard for me to visualize in 3D how this was supposed to go. Your pics really help, thank you.



and how it looks when looking up from the ground. I ended up redoing it slightly and pushed the filter on the pipe a bit more, because i was barely hanging on in that pic.


this is with the bumper off to give you a better idea
Thanks for the write up! We'll add these pics to the instructions... Thanks :)
Cool, just don't use any of those pics that show the placement of the filter. As James has pointed out, I don't quite have that right yet. But the pic that shows the route for the pipe relative to the trans lines should be correct in any case, at least close enough to be helpful to CVT installers.

My biggest bit of constructive criticism regarding the instructions is the removal of that resonator chamber. I am not sure why this was omitted, but it is essential. Admittedly I am just a weekend mechanic when it comes to these sorts of things, so maybe I am being picky, but it was a little frustrating.

Having said all that, the rest of the instructions where spot on and very helpful. And the performance gains are quite noticeable. I usually drive in Econ mode in the morning on my daily commute and the extra bit of acceleration even in this mode was obvious. I'll probably drive it like I stole it on the way home tonight so we'll see how that feels...
The customer had already removed it when he came in for us to R & D the intake, so unfortunately that was the one part we didn't have in the instructions. If any customers who have installed it can wrote up something w/ pics, we would add it to the instructions immediately :)

Cool, just don't use any of those pics that show the placement of the filter. As James has pointed out, I don't quite have that right yet. But the pic that shows the route for the pipe relative to the trans lines should be correct in any case, at least close enough to be helpful to CVT installers.

My biggest bit of constructive criticism regarding the instructions is the removal of that resonator chamber. I am not sure why this was omitted, but it is essential. Admittedly I am just a weekend mechanic when it comes to these sorts of things, so maybe I am being picky, but it was a little frustrating.

Having said all that, the rest of the instructions where spot on and very helpful. And the performance gains are quite noticeable. I usually drive in Econ mode in the morning on my daily commute and the extra bit of acceleration even in this mode was obvious. I'll probably drive it like I stole it on the way home tonight so we'll see how that feels...
The customer had already removed it when he came in for us to R & D the intake, so unfortunately that was the one part we didn't have in the instructions. If any customers who have installed it can wrote up something w/ pics, we would add it to the instructions immediately :)
OK, that makes sense. I figured there must have been a logical explanation. I was starting to wonder if the 11's didn't have this part, LOL.
I would think at a minimum you just need to state that it needs to be removed and that there are 4 bolts, one on top and 3 on the bottom. A pic wouldn't hurt. The rest is pretty much common sense once you know what you are going after. I didn't and that's what perplexed me for a while. But it's all good. I appreciate the response.
Turbokits.com should have my pics already seeing as I had to sumbit pics to them because I won this intake in their raffle they held :)
You sent steps and pics for removing the stock resonator?

Turbokits.com should have my pics already seeing as I had to sumbit pics to them because I won this intake in their raffle they held :)
You sent steps and pics for removing the stock resonator?
no i was refering to the filter placement. But no i didnt take pics of that either, as i too was confused on why it wasnt in the instructions, but said hell with it and just yanked it out.
Ahhh, gotcha, yeah, I wonder if there is a stock CRZ close to us that would let us use the car to add to the instructions?

no i was refering to the filter placement. But no i didnt take pics of that either, as i too was confused on why it wasnt in the instructions, but said hell with it and just yanked it out.
Thanks for your comments on my build, I will definitely be keeping an eye on yours. Good luck!

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