Hi everyone. I am the creator of the video where I used washers to fix the door not opening in hot weather, I have some good news and bad. My washer fix was still working well until this week when the handle broke. It seems the design of these handles means they will eventually fail in some way. I plan to repair it and add steel plates to strengthen the weak points of these handles.
I found this picture on a youtube link, I will add a plate like this to strengthen it. I was thinking of putting a similar plate possibly with a teflon coating on the friction part of the arm and lubricate it well so it will take a lot longer (hopefully the life of the car) for it to wear down to the point it causes problems.
I have recorded everything I have done so far with the intention of making another video to help with this issue.
Other than the bit I have arrowed where mine has broken and the white plastic part that wears down are there any other weaknesses on these handles that I can look at addressing? I personally think my washer fix on that rod addresses the issue of the white bit wearing down with use, a tiny bit of wear there equates to a lot of play on that steel rod, please feel free to comment and correct me on anything.